Power units and hybrid systems: Difference between revisions

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= Power Unit Architecture and Performance Modelling in Formula One =
The modern Formula One power unit (PU) is a tightly integrated thermodynamic system consisting of a high-efficiency internal combustion engine (ICE) coupled with dual electric motor-generators and sophisticated control electronics. Since 2014, technical directives have enforced the hybridisation of propulsion systems, culminating in highly constrained yet optimised energy flow architectures.
The modern Formula One power unit (PU) is a tightly integrated thermodynamic system consisting of a high-efficiency internal combustion engine (ICE) coupled with dual electric motor-generators and sophisticated control electronics. Since 2014, technical directives have enforced the hybridisation of propulsion systems, culminating in highly constrained yet optimised energy flow architectures.


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- <math>c_p</math>: specific heat capacity of exhaust gas (~1.1 kJ/kg·K) - \( \eta_{\text{MGUH}} \): 30–38% in F1 conditions - MGU-H also regulates turbo RPM: up to 125,000 rpm
- <math>c_p</math>: specific heat capacity of exhaust gas (~1.1 kJ/kg·K)
 
- <math>\eta_{\text{MGUH}}</math> 30–38% in F1 conditions - MGU-H also regulates turbo RPM: up to 125,000 rpm


This electrical power is transferred either directly to the MGU-K or to the Energy Store (ES).
This electrical power is transferred either directly to the MGU-K or to the Energy Store (ES).

Latest revision as of 15:24, 5 August 2025

The modern Formula One power unit (PU) is a tightly integrated thermodynamic system consisting of a high-efficiency internal combustion engine (ICE) coupled with dual electric motor-generators and sophisticated control electronics. Since 2014, technical directives have enforced the hybridisation of propulsion systems, culminating in highly constrained yet optimised energy flow architectures.

System Overview[edit | edit source]

The hybrid PU comprises six core components:

  1. 1.6L V6 Turbocharged Internal Combustion Engine (ICE)
  2. Motor Generator Unit – Heat (MGU-H)
  3. Motor Generator Unit – Kinetic (MGU-K)
  4. Turbocharger (TC)
  5. Lithium-Ion Energy Store (ES)
  6. Control Electronics (CE)

Each of these interacts through an optimised **energy transfer map**, constrained by fuel flow limits, maximum energy deployment, and component degradation models.

Energy Conversion Flow Model[edit | edit source]

The PU’s energy efficiency can be modelled as a closed-loop system where input chemical energy is divided into mechanical, electrical, and waste heat outputs. Total efficiency \( \eta_{\text{PU}} \) is defined as:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \eta_{\text{PU}} = \frac{P_{\text{drive}} + P_{\text{ERS}}}{P_{\text{fuel}}} }

Where:

  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{drive}}} = shaft output from ICE
  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{ERS}}} = net deployable power from ERS
  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{fuel}}} = \dot{m}_{\text{fuel}} \cdot LHV \)

- Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \dot{m}_{\text{fuel}}} : fuel mass flow rate (kg/s), limited to 100 kg/h - LHV: Lower Heating Value of fuel (~42.6 MJ/kg)

ICE Output Modelling[edit | edit source]

Assuming ideal thermodynamic efficiency (Otto cycle), the ICE thermal efficiency is bounded by:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \eta_{\text{th,ideal}} = 1 - \left( \frac{1}{r^{\gamma - 1}} \right) }

Where:

  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle r} : compression ratio (~18:1 in F1 engines)
  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \gamma} : specific heat ratio (~1.33 for gasoline-air mix)

Actual ICE output torque \( T \) is derived from:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle T = \frac{P_{\text{mean}} \cdot V_d}{4 \pi} }

With:

  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{mean}}} : brake mean effective pressure (BMEP)
  • Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle V_d} : displacement volume (0.0016 m³)

Typical F1 ICE BMEP: ~20–24 bar under qualifying maps.

MGU-H Dynamic Transfer Model[edit | edit source]

The MGU-H converts thermal energy from turbocharger exhaust into electrical energy. In simplified terms:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{MGUH}} = \eta_{\text{MGUH}} \cdot \dot{m}_{\text{exhaust}} \cdot c_p \cdot (T_{turb\_in} - T_{turb\_out}) }

- Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle c_p} : specific heat capacity of exhaust gas (~1.1 kJ/kg·K)

- Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \eta_{\text{MGUH}}} 30–38% in F1 conditions - MGU-H also regulates turbo RPM: up to 125,000 rpm

This electrical power is transferred either directly to the MGU-K or to the Energy Store (ES).

MGU-K Deployment Curve[edit | edit source]

The MGU-K harvests up to 120 kW during braking and redeploys up to 4 MJ per lap. Optimal deployment maximises traction-limited exit speed, particularly in low-speed corners.

MGU-K deployment strategy is defined by:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle E_{\text{K,deploy}} = \int_{0}^{t_{\text{lap}}} P_{\text{K}}(t) \cdot \delta(t) \, dt }

- Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle \delta(t) \in \{0,1\}} : deployment status function - Controlled by SOC maps (State-of-Charge), ERS blending strategies, and gearshift timing

Thermomechanical Constraints[edit | edit source]

The efficiency of ERS is bottlenecked by:

  • Inverter thermal load: >100°C under regen
  • Lithium-ion battery discharge envelope (C-rate)
  • Charge air cooling effectiveness (for ICE knock control)

Heat rejection limits PU performance at high ambient tracks like Mexico City and Singapore. Engineers optimise:

  • Radiator inlet pressure drop
  • Intercooler latent capacity
  • Surface area vs frontal drag trade-off

Powertrain Efficiency Table[edit | edit source]

Subsystem Conversion Peak Efficiency (%)
ICE (Shell fuel) Chemical → Mechanical 49.8
MGU-H Heat → Electric 35–38
MGU-K Kinetic ↔ Electric 90–94
ES (Li-ion) Electrical Storage ~95
Combined Lap Efficiency Total energy recovery + delivery 46–50

Control Electronics and Mode Switching[edit | edit source]

PU logic is encoded in the Control Electronics (CE) unit, which handles:

  • Strat mode selection (maps torque, fuel mix)
  • SOC (State-of-Charge) ERS curves
  • Torque fill blending (MGU-K + ICE)
  • Traction-limited energy blending
  • Deployment overtake modes (e.g., Strat 10, Strat 5, ‘Attack’)

Teams run **lap-specific energy trace simulations** to maximise usable ERS within FIA constraints.

Future Regulation (2026) Impact Model[edit | edit source]

Changes in 2026 include:

  • Removal of MGU-H
  • MGU-K power tripled to ~350 kW
  • >50% of lap energy to be electric
  • Synthetic fuels mandated

These changes imply:

Failed to parse (SVG (MathML can be enabled via browser plugin): Invalid response ("Math extension cannot connect to Restbase.") from server "https://wikimedia.org/api/rest_v1/":): {\displaystyle P_{\text{elec,lap}} > P_{\text{ICE,lap}} }

requiring reallocation of cooling mass flow, battery placement, and control logic redesign for KERS-only systems.

See Also[edit | edit source]

References[edit | edit source]

  • FIA Technical Regulations 2024 & 2026 Draft
  • Mercedes-AMG HPP White Paper on PU Thermal Efficiency (2023)
  • AVL RACING: “PU Simulation Techniques under Budget Constraints”, 2022
  • Honda Racing Tech Briefing: MGU-H Torque and Vibration Suppression
  • Racecar Engineering (Vol. 33 No. 4): “Heat Rejection vs Aero Compromise”
  • AMuS Archives: “ERS Deployment by Circuit – Comparative Trends (2023)”